Case Study · Crawley, West Sussex

A Crawley manufacturer saved £900,000 over 10 years by switching on their roof.

When we first walked their site, the roof was doing nothing. Ten years on, the same roof has offset the majority of their daytime electricity load and paid for itself several times over.

£900,000
10-year saving
~750 kWp
System size
Under 4 years
Payback

The site

A single-storey manufacturing facility with roughly 6,000 m² of unshaded roof running broadly east-west. Heavy daytime electrical load driven by process machinery, compressors and HVAC. Grid electricity had climbed to over 28p/kWh with no sign of easing.

What we did

  • Structural survey and roof condition report - no remedial work needed.
  • DNO application for a grid connection sized to match on-site demand.
  • System designed around plant, rooflights and edge zones for compliance.
  • Financed through the company balance sheet to capture Full Expensing.
  • Installed over 9 weeks with zero disruption to production shifts.

The numbers

Roughly 85% of generation is consumed on-site during production hours. The remainder is exported under a Smart Export Guarantee tariff. Combined with the first-year Corporation Tax relief from Full Expensing, net capex was recovered in under four years.

What they say

"We treated the roof as a stranded asset for two decades. In hindsight we should have done this a lot sooner."
- Operations Director, Crawley manufacturer
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